Rail system
Maximum flexibility thanks to modular expandability: your clamping system for up to 80 metres
Our flexible clamping system grows to meet your requirements. Thanks to modular extendibility, the base rail system is suitable for producing components with a length of 80 metres and more. The highest accuracy of fit is guaranteed thanks to minimal tolerances. A grid system of any size adapted to your product range can be installed in your production hall. Several options are available to you, for example overfloor or underfloor installation. The advantage of underfloor installation is that the entire work area around the rail system is accessible for persons and vehicles. Our leg versions tailored to the different rail types and requirements form a secure connection between the rail and 3D clamping system.
The benefits of the DEMMELER base rail system
The very highest quality in component production
thanks to optional laser measuring of your rail system.
Flexible and modular
Combine all system components in conjunction with your rail system. A precise bore grid over long distances from A to Z. Reproduce the system accuracy on your workpieces.
Accuracy
The best accuracy for your large-scale components thanks to an even clamping surface across the entire work area.
Efficient production process
At the same time, using the sliding system reduces the set-up times for different component types. And with the comprehensive selection of accessories from DEMMELER®, countless fixtures can be created quickly and safely.
Flexibly moving system components horizontally on the rail system
The versatility of the rail system allows you to flexibly extend or divide your workspaces, offering crucial advantages for varying component sizes or different work steps. The combination of 3D welding tables, spacer blocks and accessories results in countless clamping options. The patented DEMMELER® sliding legs with castors are easy to move on the DEMMELER® support and base rails and can be positioned with precision.
DEMMELER® sliding legs with castors make it possible to easily move set-up system components on the DEMMELER® rail system.
System components are easy to move – with the patented DEMMELER® sliding legs with castors
The castors of the patented DEMMELER® sliding legs lower when loaded. This means that the leg is in contact with the base rail across its entire surface. The welding current is not conducted by the rollers, preventing damage to the bearing.
Setting out and clamping
= working position
Spring-loaded lift
= movement position
(mounted on roller bearings so as to be movable)
Planning, installation and acceptance – everything from a single source!
DEMMELER at your side
The DEMMELER experts support you from planning your production facilities, right through to manufacturing. We incorporate our expertise from numerous successful projects. You receive support from our expert team, helping you make the right decisions starting in the planning phase. Experienced fitters and technicians will examine the floor characteristics and evenness on request, and offer tips on preparatory measures. Our assembly teams take care of professional installation and the alignment of the base rail system. Training for your production team guarantees proper use of the equipment.
Requirements are coordinated with the customer in close cooperation with our technicians and distribution partners. Give us the task and we will develop the right solution for you!
1
Assembly
- Highly accurate templates are used for precise installation.
- We loan you an assembly set with templates free of charge if you choose to install the system yourself.
- Mounting materials (screw set, dowels and shims) are included in the scope of delivery for the support and base rails.
- As a rule of thumb, the installation time is about one hour per running metre.
2
Measuring
- The required accuracy is ensured as early as during installation with laser measuring tools.
3
Acceptance
- Preparation of an acceptance report
- Handover to production
- Annual maintenance and inspections can be offered on request.
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